New breakthrough in intelligent assembly: "Intelligent Eye" blind rivets usher in a revolution in manufacturing efficiency and reliability
Beyond Tradition: What is "Blind Riveting" Technology?
Blind rivets, also known as core-pulling rivets, are a type of fastener that can be installed on one side. Their greatest advantage lies in the fact that they only need to make contact with the workpiece from one side, and can be connected efficiently and firmly with the help of a special riveting tool. This characteristic makes them particularly suitable for tubular structures, closed cavities, or spaces where only one side can be operated. It solves many limitations of traditional bolts or welding processes. For a long time, they have been the "invisible main force" in fields such as sheet metal processing, ventilation ducts, containers, and the shells of household appliances.
Innovation-driven: New Materials and New Structures to Address New Challenges
As the application fields expand, especially with the rise of new energy vehicle battery packs, lightweight vehicle bodies, 5G communication cabinets, and high-end outdoor equipment, the market has placed higher demands on blind rivets:
Balancing strength and lightweight: High-strength aluminum alloys, stainless steel, and internally locked steel core structures (such as drum-shaped and seahorse-shaped rivets) are widely used. They ensure the strength of tensile and shear while effectively controlling the weight.
Sealing and moisture-proofing requirements: Waterproof blind rivets equipped with rubber or plastic sealing rings provide a reliable barrier against moisture and dust for outdoor electrical boxes, vehicle chassis, etc.
Process Innovation: Examples include the "Visual-Lok" system and other innovative designs. By setting "windows" on the rivet body or using special colors for identification, operators can directly determine whether the riveting process is completed properly, significantly enhancing the reliability and traceability of assembly quality and reducing the cost of quality inspection.
Empowering Automation: A Key Component of Intelligent Manufacturing
Under the wave of Industry 4.0, the automation equipment for blind rivet installation has developed rapidly. The new generation of automatic riveting systems can be seamlessly integrated with robotic arms, enabling precise positioning, continuous operation, and data recording. Its standardized installation process and stable quality output make it an ideal choice for automated production lines in automotive body panels, electronic product frames, etc., significantly improving production rhythm and consistency.
Industry Focus: Application Scenarios Continuously Expand
New energy vehicles: In the connections of battery trays, motor brackets, and body accessories, blind rivets have gradually replaced some welding points due to their excellent vibration resistance, no thermal deformation, and no damage to the coating.
Green Buildings and Solar Energy: In the rapid installation of metal facades and solar support structures, it demonstrates efficient and durable advantages.
Rail Transit: Used for interior installation of carriages and fixing of cable trays, meeting the requirements of fire prevention, safety and rapid maintenance.